Custom Fabricated Carbon Steel Clinical Pavilion for the Medical Industry

Carbon Steel Clinical Pavilion
Carbon Steel Clinical Pavilion

TMI Contractors was commissioned by a customer in the medical industry to custom fabricate a carbon steel addition and helipad for a hospital expansion. Architectural drawings and specs were supplied, and we created the detailing, erection drawings, and 3D modeling. The addition was designed to meet seismic requirements standards and codes. All structural steel and decorative steel components were fabricated at our facility, utilizing our state of the art in-house equipment for manual and machining processes to achieve the required shapes and lengths. A variety of carbon steel members were used for this fabrication including W beams, I beams, channels, plates, angles, pipe, bar joists, decking, and grating. Parts were a mix of galvanized and bare finishes.

Full testing was conducted on the parts to ensure quality and accuracy including 100% layout and dimension check, visual weld inspection, and ultrasonic tests on full penetration welds. This project required careful planning and coordination of shipments due to lack of lay down space at the site. The complete assembly was manufactured, delivered to West Virginia, and erected in phases over a 3 month period. The finished fabricated structure was 280' in length, and 125' in width, which composed the 5 story high assembly and walkway. For more information about this structural steel expansion project, or our other complex fabrication capabilities, please see the table below or contact us directly.

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Custom Fabricated Carbon Steel Project Highlights

Product Name
Hospital Expansion
Product Description
New Clinical Pavilion added to the existing structure.
Capabilities Applied/Processes
Structural Detailing
Structural Steel Fabrication
Miscellaneous Steel Fabrication

Shipping & Erection
Field Verification for Tie-in to Existing Structure
Equipment Used to Manufacture Part
Cutting Torches
Cold Saw
Plate, angle and pipe rolls
Magnetic Drills
Stick and MIG Welders
Grating Saws
Iron Worker
Hydraulic Punches
Pipe Notcher
Burn Table
Overall Part Dimensions
Length: 280 ft.
Width: 125 ft.
Material Used
Carbon Steel:
W Shape Beams
I Shape Beams
Floor Plate
Round Bar
Bar Grating
Bar Joists

Thickness: 1/8" to 3"
Material Finish
Galvanized and Bare
In process testing/inspection performed
  • 100% Layout and Dimension Check
  • Visual Weld Inspection
  • UT Test on Full Penetration Welds
Industry for Use
Delivery/Turnaround Time
3 months
Delivery Location
West Virginia
Standards Met
Customer Specifications
Seismic requirements
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